Production Process Fully Fashioned
1. Study of the Model
It all starts with the development of models on a state-of-the-art computer syste. This tool allows the structure, technical details and finishes of the part to be simulated with great precision, ensuring a solid basis for the start of production and allowing for rapid adjustments, in direct collaboration with the customer.
2. Knitting
The production of knitwear is carried out using specialized equipment, adapted to the type of article to be developed:
- For jersey pieces and basic structures, we use Cotton machines, ideal for efficient production and excellent knit quality.
- For more elaborate and sophisticated items, such as jacquards or complex structures, we use advanced Shima Seiki machines, which guarantee absolute control over the design and execution of every technical detail.
WholeGarment Machines represent a real qualitative leap in textile production, allowing the creation of complete, seamless garments directly on the machine.
3. Manual Remeshing
One of the steps that sets Orfama apart in the market is manual remeshing. In this artisanal and highly precise process, the various components of the model (sleeves, front, back, collar, etc.) are joined by hand, stitch by stitch, preserving the integrity of the piece and ensuring a clean, durable and aesthetically perfect finish.
4. Piece Dyeing
After assembly, many of the pieces go through the piece dyeing phase, a process that gives color, character and a unique touch to each model. This technique also allows for great creative flexibility and a more personalized result, aligned with the specific needs of each client.
- Internal Color Laboratory: We have an internal laboratory dedicated to the study and development of colors.
- Ionization Drying – Sustainability for the Future: This system uses ionized particles to accelerate moisture evaporation, reducing drying time.
5. Ironing and Finishing
After dyeing, the garments are ironed with precision and subjected to manual finishing, which includes revisions, quality control and any final adjustments. This step is essential to ensure that each garment meets our high-quality standards.
6. Packaging and Shipping
Finally, the models are carefully packaged according to each client's specifications and shipped to a wide range of international destinations, with all documentation and traceability assured.